Turbomachinery Advisor | A Submodule in Honeywell Asset Performance Management Software

Enhance your turbomachinery performance and reliability by leveraging the power of digital and embedded expertise.

WATCH NOW
On-Demand Webinar

Vanguard S5 Pro

Upgrade to Vanguard S5 Pro and enjoy decades of precise turbomachinery control service with your current Vanguard hardware.

Since 2000, the Series 5 Vanguard has been the industry standard for precision turbomachinery control. Now, with the introduction of the Vanguard S5 Pro, your Vanguard system can provide decades of additional service. Vanguard S5 Pro provides all the benefits and functionality of Prodigy using your existing Vanguard hardware, such as advanced control applications (anti-surge controls and load-sharing, gas and steam turbines, and extraction). A Windows-based TrainTools® package also comes standard with the Vanguard S5 Pro to provide a comprehensive interface for plant operating, programming, and project engineering.

Cybersecurity and Connectivity

The CCC Vanguard S5 Pro operating system is designed and tested to the standard of ISA/IEC 62443-4-2. The control platform provides secure connectivity with CCC supervisory systems and 3rd party systems. S5 Pro supports MQTT Sparkplug B communication for lightweight Publish/Subscribe communication for integration with next generation of CCC operator HMI software.

Fully Integrated Platform for Your Challenging Turbomachinery Control Needs

Vanguard S5 Pro provides full system integration for all your turbomachinery needs. With its ability to link to your DCS, Pi® data system and auxiliary equipment, you have full monitoring capabilities for total train control.

Vanguard S5 Pro offers a plug-in migration solution to extend lifecycle of existing S5 Vanguard control system, which were designed for support of 576 I/O points. Vanguard S5 Pro runs CCC’s ProOS, similar to Prodigy, with an intuitive programming environment for total train control including sequencing and auxiliary system for your turbomachinery. The following IEC 61131-3 programming language standards are supported:

  • Ladder diagram (LD)
  • Function block diagram (FBD)
  • Structured text (ST)
  • Instruction list (IL)
  • Sequential function chart (SFC)

S5P Vanguard supports MQTT Sparkplug B communication – paving the way for integration with the next generation of CCC operator HMI software that leverages it. This lightweight Publish/Subscribe (Pub/Sub) protocol enables secure, bandwidth-efficient, and scalable communication that supplements the existing capabilities of your existing S5 Vanguard control system.

Enhanced Redundancy and Diagnostics

Vanguard S5Pro runs ProOS which improves system availability and maintenance ease-of-use.

  • Flexible switching: Modular redundancy at every level – from power supplies, to main processors, to I/O processors
  • Self-learning: Plug-and-play replacement of faulty card without the need to manually load configuration files
  • Better diagnostics: Higher-resolution archiving with Sequence of Events (SoE)
  • Extended Life Cycle: Protect your assets with updated software and hardware through new processor card

Defense-in-depth for some of the most critical assets in your process

Safe, reliable, and efficient operations of turbomachinery trains is critical to process. Vanguard S5 Pro helps you secure these assets with the following industry-leading capabilities:

  • Encrypted Communication: Prevent network sniffing of sensitive data like credentials
  • Communication Robustness: Certified for GE Digital Achilles Communications Certification Level 1 to defend against denial of service attacks
  • Security Logs: Ensure traceability of security events
  • Hardening Options: Further harden the device optionally by disabling non-essential functions
  • Secure Boot and TPM module for encryption: Protect system integrity and encrypt sensitive data

Key Vanguard S5 Pro Specifications

  • Redundancy Options: Available to purchase in simplex or duplex chassis
  • Chassis Power Options: Available to purchase in 100 to 240 Vac or 24 Vdc
  • Chassis Dimensions (HxWxD):
    Simplex: 12.25 in (310 mm) x 17.00 in (432 mm) x 12.00 in (300 mm)
    Duplex: 12.25 in (310 mm) x 19.00 in (483 mm) x 12.00 in (300 mm)
  • Communication Options:
    Redundant Modbus RTU RS-422/RS-485
    Redundant Modbus RTU over TCP via External Converter
    Modbus TCP
    SFTP
    SSH
    Syslog
    MQTT Sparkplug B
    Encrypted PLC Runtime Communication
  • Operating Temperature Range: +32 deg. F. to +131 deg. F. (0 deg. C. to +55 deg. C.)

Agency Certifications:

(Partial list – Please refer to Agency Certifications for Prodigy Controllers for full details)

  • GE Digital Achilles Communications Certification Level 1
  • CSA and CE compliance
    • Electrical Safety
    • Electrical Equipment (Safety) Regulations 2016 (S.I. 2016/1101)
  • CE and UKCA Electromagnetic Compatibility (EMC)
    • 2014/35/EU Low Voltage Directive
    • 2014/30/EU Electromagnetic Compatibility Directive

Each Series 5 Vanguard control system can be loaded with up to 16 control applications.

Driver Controls

  • Expander Control
  • Gas Turbine Control
  • Steam Turbine Control
  • Generator Control

Driven Equipment & Process Controls

  • Anti-Surge Control
  • Performance Control
  • S Control (Cold Recycle)
  • Quench Control
  • Simple PID Control
  • Utility Turbine Control
  • Logic Control (IEC 61131-3)

Contact us for more information on extending the life of your Vanguard hardware with S5 Pro.